Monday, August 29, 2011

DREDGE YARD - Extending life time of dredge components using FEA

DREDGE YARD’s components and equipment are designed using FEA in order to optimize the design and ensure low stress forces in the material. In this way the life time of the equipment is increased and the cost price is reduced.
By the late 70’s, FEA – Finite Element Analysis was limited owned by the aeronautics, defence, nuclear and automotive industries. Later, due to a impressive increase in computing power and a drop in the cost of computers, FEA was technologically advance to a very high accuracy.
Nowadays, the computers have the capability to give precise results for all type of parameters.
FEA – Finite Element Analysis is one of the most dominant numerical methods used to check how the structure will react to certain loading conditions.
Theoretically speaking, FEA is using a system of points called nodes that together create a grid called mesh. The mesh contains the material and structural properties that shows how the structure will react to certain loading conditions. Depending on the stress levels anticipated of a particular area, the nodes are assigned at a certain density all over the material. Generally a higher node density will be found in the areas that will receive large amounts of stress. The areas that will receive little or no stress it will usually have a lower node density. So, FEM provide detailed visualization of where structures twist or bend and gives precise indications of the distribution of stresses and displacements.
DREDGE YARD related: ’’All our components are tested in Finite Element Analysis as one part after that all parts are assembled and tested under pressure and maximum movements. Worst case scenarios are simulated and pick loads are applied. After analysis, the design might be reviewed couple of time to find out the most optimal shape and lowest stress in material. For wear parts, a Finite Element Analysis is run for worn out parts as well allowing our engineers to design the dredging components for the longest life time by adding material where necessary.’’  
In summary, FEA’s benefits include enlarged accuracy, intensified design and enhanced perception into critical design parameters, virtual prototyping, amplified productivity and increased revenue.
http://dredgeyard.com/

Wednesday, August 3, 2011

Dredge Yard - focus on quality control of the dredging equipment

Dredge Yard, a specialized company in dredging technology and dredging equipment needed for the dredgers and dredge pipe lines, earns the reputation of providing high- performing products by controlling all phases of the development process like design, manufacturing and testing.
 All the dredge components are designed by Dredge Yard’s team of engineers using the latest CAD technologies. They are produced in co-operation with partners at high quality manufacturing facilities and tested under strict ISO and ASTM standards and double tested at third party for verification.

During and after components’ production is made rigorous testing that comprises: the chemical composition and mechanical properties test, measurement test of all dimensions after casting, ultra sonic testing, magnetic particle, surface roughness test and dye penetrant inspection for critical parts, measurement test of all dimensions after machining, hardness test, assembly and interchangeability test, visual inspection for all parts during and after assembly. All measurements and tests are recorded at Dredge Yard database.
 In this way Dredge Yard has grabbed the attention of many dredging companies from whole the world having like watchword the quality assurance of its products and services.

Contact Information:
Dredge Yard
Tel: +971-44574002
Fax: +971-44356489
Fortune Executive Tower Office 305
Block T, Jumeirah Lake Towers
P.O.Box 282189
Dubai, United Arab Emirates
Dredge Yard management has related that :,, We want to involve our customers and suppliers in all our activities in a very early stage of the projects and implement their experiences in the design to ensure on time delivery, cost effective production, low maintenance, low operation cost and high grade of reliability of the products. Our customers are encouraged to witness any test in our production facilities’’